Good price  online

products details

Home > Products >
Automated Material Handling Solution
>
Integrated Digital Mixing Center Solution For Rubber Tires Industry

Integrated Digital Mixing Center Solution For Rubber Tires Industry

Brand Name: MACHTECH
Price: US $ 200000-400000
Payment Terms: MoneyGram,Western Union,T/T,D/P,D/A,L/C
Detail Information
Place of Origin:
China
Certification:
CE, ISO
Capacity:
Depends On The Specific System And Customer Needs
Control System:
PLC
Installation:
On-site Installation By Professional Technicians
Safety Features:
Emergency Stop Button, Safety Interlock System
Material:
Stainless Steel
Operation Mode:
Automatic
Power Source:
Electricity
Product Type:
Industrial Equipment
Loading Method:
Pneumatic Or Mechanical
Maintenance:
Regular Maintenance Required For Optimal Performance
Unloading Method:
Gravity Or Pneumatic
Application:
Unloading Raw Materials From Trucks Or Containers
Conveying Distance:
Customizable
Conveying Speed:
Adjustable
Dust Collection System:
Included
Installation Method:
Fixed On Ground
Unloading Mode:
Automatic
Power Supply:
380V/50Hz
Conveying Method:
Pneumatic
Packaging Details:
Seaworth Packaging
Highlight:

digital rubber tire mixing solution

,

integrated digital mixing center solution

,

rubber tires industry mixing system

Product Description
Integrated Digitalized Mixing Center Solution for Rubber Tires
Integrated Digital Mixing Center Solution For Rubber Tires Industry 0 Integrated Digital Mixing Center Solution For Rubber Tires Industry 1 Integrated Digital Mixing Center Solution For Rubber Tires Industry 2 Integrated Digital Mixing Center Solution For Rubber Tires Industry 3 Integrated Digital Mixing Center Solution For Rubber Tires Industry 4
End-to-End "Diagnose-Design-Deliver" Smart Manufacturing Solutions

MachTech provides precision problem-solving through integrated hardware-software-service delivery for quantifiable results in tire manufacturing.

Deep Diagnosis: 3D Operational Profiling
  • On-Site/Remote Assessment: Expert teams capture critical data including plant layout, equipment specs, daily capacity, staffing, and raw material logistics flow
  • Digital Twin Simulation: Predict bottlenecks using proprietary simulation platform for warehouse-production line optimization
Tailored Solution: Integrated Hardware + Software + Service
Module Key Features Customization Highlights
Smart Batching ±0.1g accuracy, dust containment
  • Carbon black: Dense-phase conveying with anti-clogging tech
  • Liquids: Pump + pipeline heating for anti-coagulation
  • 200+ recipe management
Low-Temp Mixing 25% energy savings, superior uniformity Optimized rotor speed for tread rubber resulting in enhanced wear resistance
MES Platform Full traceability, OEE monitoring Real-time curing data + QR-based lifecycle tracking
VOCs Treatment Base: ≤30mg/m³ (Activated carbon + UV) EU upgrade: RTO (95% thermal efficiency, ≤15mg/m³) + CE support
Smart Warehouse/AGV 4-way shuttle + WMS Custom racks (500kg/layer), 40% faster throughput
Agile Implementation: Phased Delivery
  • Prefabrication: 30% faster install with core modules pre-built
  • Adaptive Installation: "Ground + Mezzanine" structures for low ceilings with laser-AGV cross-floor logistics
  • Seamless Integration: Proprietary protocols connect new/legacy equipment
  • Certification Support: Local compliance & TSE/ECE documentation
Challenge-Driven Innovation
Challenge Breakthrough Solution Result
4m column spacing (SE Asia plant)
  • Foldable 4-way shuttle (3.5m aisle)
  • Overhead conveyor for vertical material flow
Space optimization + full automation
EU IED Compliance (≤20mg/m³ VOCs)
  • RTO add-on (≤15mg/m³)
  • SGS pre-testing + real-time monitoring
On-time CE certification
Legacy mixer data isolation
  • Non-invasive sensors + edge computing (OPC protocol)
  • Scan-to-associate manual entries
Unified MES data ecosystem
Case Study: Overseas Tire Plant Transformation

Client Profile: Passenger tire maker facing:

  • 30% defect rate (batching errors)
  • Dust/VOCs non-compliance
  • 15-day delivery cycle (lost EU contracts)

Solution:

  • Diagnose: Single-story workshop (6m height), 300m manual material transfer, 3 mixers (2 legacy)
  • Design: Integrated batching -> mixing -> AGV logistics -> emission control + MES/ERP sync
  • Execution: Custom compact AGVs (1.2m turn radius), legacy mixer retrofit, 40-day launch
Results
Metric Before -> After Impact
Batching accuracy ±5% -> ±0.1% ECE R117 certification
Order-to-delivery 15 days -> 7 days Regained 2 EU clients
Operational cost -- €1.2M/year saved (40% labor reduction)
Emissions Dust: 80->12mg/m³; VOCs: ≤15mg/m³ "Green Factory" certified
Why MachTech?
  • 26+ Years Expertise: Industrial IoT pioneer (est. 1996), National High-Tech Enterprise
  • End-to-End Capability: R&D -> manufacturing -> deployment with multiple China bases
  • Proven Scale: 506+ global clients; 1,470+ batching systems; 77+ MES deployments
  • Market Leadership: >75% China share in rubber/engineering plastics
  • Innovation Backbone: 45 patents, 32 software copyrights, ISO 9001/14001, SGS-CE
  • Global Reach: Exports to 20+ countries (EU, ASEAN, MENA)