Pneumatic conveying systems and automatic batching and metering systems for plastic processing, PVC piping, PVC door and window profiles, SPC flooring, and plastic pelletizing.

Introduction

Plastic processing encompasses the conversion of raw plastic materials, typically in powder or pellet form, into finished products. Thermoplastics are commonly processed through methods such as extrusion, injection molding, calendaring, blow molding, and thermoforming. Thermosetting plastics, on the other hand, are typically shaped using compression molding, transfer molding, or injection molding. In large-scale production—such as fiber spinning, non-woven fabric manufacturing, and the fabrication of double-wall corrugated pipes and films—frequently used raw materials include PET, Nylon, PE, and PP.

Scheme Content

We provide a proprietary three-outlet container unloading system that significantly reduces discharge time and minimizes material residue. Our premium pneumatic conveying solutions, integrated with advanced drying and dedusting technologies, ensure the production of consistently high-quality materials.

Material Unloading

Automated handling of small bags, cartons, bulk bags, hopper trucks, and containers for efficient raw material discharge.

Material Storage & Management

Advanced silos equipped with precision weighing systems, seamlessly integrated with ERP for real-time inventory control.

Material Pretreatment

Comprehensive processing including drying, degassing, dedusting, and recovery of substandard materials to ensure consistent quality.

Recycling & Waste Management

Systematic collection, crushing, and reintegration of scrap and offcut materials to maximize resource efficiency.

Advantage

Enhanced Efficiency and Cost Savings

Proprietary automatic unloading technology for containers and bags streamlines operations and reduces labor costs.

Minimized Material Breakage and Residue

Optimized pneumatic conveying system ensures smooth material handling with minimal loss.

Compliance with Clean Production and GMP Standards

Quick-disassembly equipment and modular design facilitate easy cleaning and maintenance.

Precision in Ingredient and Additive Handling

Fully automated batching system guarantees accurate dosing of all main ingredients and accessories.

Data Management and Traceability

Supports online recipe management along with historical data query and export capabilities for full process traceability.

QA: Why use this system?

This system is inspired by advanced Japanese and German technologies and introduced by our company. Our R&D team has independently developed the Smart High-Precision Chemical Batching System, designed for accurate dosing and batching of granular, powder, and flake materials. It is widely used in industries suchs as rubber, cable polymers, silicone, friction materials, plastics, and pigments.

The system supports multiple feeding methods, including electromagnetic vibrators, single or double screw feeders, belt conveyors, self-cleaning screw feeders, vibrating screw feeders, and continuous stepless speed-controlled smart devices. Multiple electronic scales operate independently to meet diverse user requirements, enabling automatic control and management of the material weighing and batching process while ensuring consistent and precise batching accuracy. The system also features comprehensive environmental protection measures and fully automated bag-making and material-handling equipment.

QA: What is our purpose of service?

At MachTech, we adhere to a customer-centric approach, guided by the philosophy of “Integrity, Win-Win, and Innovation." Our mission is to deliver high-quality products and ensure customer satisfaction by providing cost-effective technical solutions.

Our product series combines standard and customized designs to meet diverse needs. With a robust technical management system, quality assurance, and customer service framework, the overall product quality and service reach international standards.

QA: Why choose us?

Founded in 1996, MachTech specializes in providing Industry 4.0 solutions, integrating software and equipment for manufacturing enterprises. We are a national high-tech enterprise developing and producing intelligent, eco-friendly automatic batching systems, 3D intelligent warehouses, smart logistics systems, information management software, and green equipment.

Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, MachTech employs a professional team of 220 skilled and innovative professionals, including over 80 technical experts in R&D and design. We operate two production bases in Tianjin Baodi and Zhuozhou, with five offices across Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.

Over the years, MachTech has been engaged in the R&D, manufacturing, installation, commissioning, training, sales, and after-sales service of intelligent batching systems. As of 2019, we hold 45 patents, 32 software copyrights, and 5 independent trademarks. We are certified under ISO9001:2015 (quality management), ISO14001:2015 (environmental management), and SGS-CE international safety standards.

MachTech is a council member of the National Rubber and Plastic Machinery Information Center, China Rubber Industry Association, China Friction and Seal Association, and China Warehousing and Transportation Association. By the end of 2019, we had delivered 1,470 intelligent automatic batching systems and 77 MES systems to 506 domestic and international clients.

Domestic market share: Over 75% of rubber products, 80% of conveyor belts, 90% of railway-use rubber, 70% of engineering rubber, 95% of plastic runways, and 75% of cable polymer materials. Our market spans more than 20 provinces and cities, and we export to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea, and other countries.

MachTech is a trusted supplier for Belt and Road Initiative projects, including the China-Laos Railway and Yawan Railway track conveyor lines. We also pioneered the first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line for railway freight carriages in China.