Plastic Production Line Weighing Equipment Automatic Dosing System

Key Capabilities of the Overall Mixing Process Control and Management System

• Raw Material Handling and Inventory Control
• Production Planning and Scheduling Control
• Formula and Recipe Administration
• Mixing Process Optimization
• Data Collection, Analysis, and Reporting
• Live, Real-Time Process Monitoring
• Product Quality Tracking and Traceability
• System Alarm and Notification Functions
• Fault Detection and Diagnostic Analysis
• Remote Supervision and Monitoring

Main Technical Parameters

Key Features:

• End-to-end intelligent management of the entire mixing process with real-time monitoring and data recording. Remote access and professional after-sales support significantly enhance operational efficiency and management capability.
• Advanced algorithm-driven control precisely coordinates key parameters such as time, temperature, energy consumption, rotation speed, and pressure to achieve consistently optimized rubber mixing results.
• High-resolution sensors combined with precision weighing instruments ensure outstanding weighing accuracy and stable product quality.
• All critical components are sourced from internationally recognized imported or joint-venture brands, delivering exceptional stability, reliability, and long service life.
• Intuitive bilingual (Chinese–English) operating interface with multi-zone display enables easy system monitoring and control, reducing operator workload and training time.
• Energy-saving fieldbus control architecture (PLC substation configuration) improves system responsiveness while effectively reducing overall power consumption.
• Intelligent self-diagnostic system continuously monitors operating conditions, automatically locating faults, issuing alarms, and providing corrective guidance. Integrated safety interlocks guarantee safe and reliable operation.
• Optimized dust collection and material recovery system ensures a clean, environmentally friendly workplace, eliminating dust leakage and minimizing raw material waste.
• Integrated mixing process information management system combines advanced digital technology with production management, supporting smart manufacturing and data-driven decision-making.
• Flexible system design adapts easily to different factory building structures (including three- and four-story layouts) and various process configurations, maximizing layout efficiency and investment value.

This system is inspired by advanced Japanese and German technologies and introduced by our company. Our R&D team has independently developed the Smart High-Precision Chemical Batching System, designed for accurate dosing and batching of granular, powder, and flake materials. It is widely used in industries suchs as rubber, cable polymers, silicone, friction materials, plastics, and pigments.

The system supports multiple feeding methods, including electromagnetic vibrators, single or double screw feeders, belt conveyors, self-cleaning screw feeders, vibrating screw feeders, and continuous stepless speed-controlled smart devices. Multiple electronic scales operate independently to meet diverse user requirements, enabling automatic control and management of the material weighing and batching process while ensuring consistent and precise batching accuracy. The system also features comprehensive environmental protection measures and fully automated bag-making and material-handling equipment.

At MachTech, we adhere to a customer-centric approach, guided by the philosophy of “Integrity, Win-Win, and Innovation.” Our mission is to deliver high-quality products and ensure customer satisfaction by providing cost-effective technical solutions.

Our product series combines standard and customized designs to meet diverse needs. With a robust technical management system, quality assurance, and customer service framework, the overall product quality and service reach international standards.

Founded in 1996, MachTech specializes in providing Industry 4.0 solutions, integrating software and equipment for manufacturing enterprises. We are a national high-tech enterprise developing and producing intelligent, eco-friendly automatic batching systems, 3D intelligent warehouses, smart logistics systems, information management software, and green equipment.

Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, MachTech employs a professional team of 220 skilled and innovative professionals, including over 80 technical experts in R&D and design. We operate two production bases in Tianjin Baodi and Zhuozhou, with five offices across Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.

Over the years, MachTech has been engaged in the R&D, manufacturing, installation, commissioning, training, sales, and after-sales service of intelligent batching systems. As of 2019, we hold 45 patents, 32 software copyrights, and 5 independent trademarks. We are certified under ISO9001:2015 (quality management), ISO14001:2015 (environmental management), and SGS-CE international safety standards.

MachTech is a council member of the National Rubber and Plastic Machinery Information Center, China Rubber Industry Association, China Friction and Seal Association, and China Warehousing and Transportation Association. By the end of 2019, we had delivered 1,470 intelligent automatic batching systems and 77 MES systems to 506 domestic and international clients.

Domestic market share: Over 75% of rubber products, 80% of conveyor belts, 90% of railway-use rubber, 70% of engineering rubber, 95% of plastic runways, and 75% of cable polymer materials. Our market spans more than 20 provinces and cities, and we export to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea, and other countries.

MachTech is a trusted supplier for Belt and Road Initiative projects, including the China-Laos Railway and Yawan Railway track conveyor lines. We also pioneered the first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line for railway freight carriages in China.