Carbon Black Pneumatic Conveying Equipment Automatic Batching System

• Raw Material Storage, Feeding, and Inventory Management
• Production Scheduling, Dispatching, and Execution Control
• Recipe Parameter Configuration and Version Control
• Mixing Process Optimization and Control Algorithm Implementation
• Process Data Acquisition, Logging, and Statistical Reporting
• Real-Time Process Monitoring and Status Visualization
• Product Quality Traceability and Batch Record Management
• System Alarm Handling, Event Logging, and Notification Mechanism
• Fault Diagnosis, Root Cause Analysis, and Maintenance Support
• Remote Monitoring, Diagnostics, and System Access Control

• End-to-end process control architecture: Implements full-cycle management of the rubber mixing process, including real-time monitoring, historical data logging, traceability, remote diagnostics, and after-sales service support, enhancing process control and operational management.
• Multi-parameter closed-loop control: Utilizes integrated mathematical modeling and logical control of critical process parameters—mixing time, temperature, specific energy, rotor speed, torque, and chamber pressure—to achieve optimized and repeatable mixing quality.
• High-accuracy weighing system: Incorporates high-resolution load cells and industrial-grade weighing indicators, ensuring high repeatability and precision in material dosing.
• Industrial-grade core components: All key components and control elements are selected from internationally recognized imported or joint-venture manufacturers, ensuring system stability, reliability, and long service life.
• Bilingual HMI & SCADA interface: Open Chinese–English human-machine interface supports multi-screen visualization, real-time monitoring, parameter setting, and process control with intuitive and efficient operation.
• Fieldbus-based PLC control system: Distributed PLC substation architecture with fieldbus communication minimizes wiring, reduces power consumption, and improves system response and scalability.
• Automatic fault detection & safety interlocking: Continuously monitors operating status, automatically diagnoses abnormal conditions, provides alarm localization and corrective guidance, and incorporates comprehensive safety interlocks to ensure safe operation.
• Optimized dust collection & material recovery: Engineered dust extraction and recovery system prevents dust emission and leakage, maintains a clean production environment, and minimizes raw material loss.
• Integrated mixing information management system: Embeds advanced information technology to manage mixing recipes, production data, process parameters, and quality records, enabling digitalized production and traceability.
• Flexible system engineering design: System configuration can be customized to accommodate different plant structures (3- or 4-story buildings) and varied process layouts, ensuring optimal space utilization and workflow efficiency.

This system is inspired by advanced Japanese and German technologies and introduced by our company. Our R&D team has independently developed the Smart High-Precision Chemical Batching System, designed for accurate dosing and batching of granular, powder, and flake materials. It is widely used in industries suchs as rubber, cable polymers, silicone, friction materials, plastics, and pigments.

The system supports multiple feeding methods, including electromagnetic vibrators, single or double screw feeders, belt conveyors, self-cleaning screw feeders, vibrating screw feeders, and continuous stepless speed-controlled smart devices. Multiple electronic scales operate independently to meet diverse user requirements, enabling automatic control and management of the material weighing and batching process while ensuring consistent and precise batching accuracy. The system also features comprehensive environmental protection measures and fully automated bag-making and material-handling equipment.

At MachTech, we adhere to a customer-centric approach, guided by the philosophy of “Integrity, Win-Win, and Innovation." Our mission is to deliver high-quality products and ensure customer satisfaction by providing cost-effective technical solutions.

Our product series combines standard and customized designs to meet diverse needs. With a robust technical management system, quality assurance, and customer service framework, the overall product quality and service reach international standards.

Founded in 1996, MachTech specializes in providing Industry 4.0 solutions, integrating software and equipment for manufacturing enterprises. We are a national high-tech enterprise developing and producing intelligent, eco-friendly automatic batching systems, 3D intelligent warehouses, smart logistics systems, information management software, and green equipment.

Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, MachTech employs a professional team of 220 skilled and innovative professionals, including over 80 technical experts in R&D and design. We operate two production bases in Tianjin Baodi and Zhuozhou, with five offices across Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.

Over the years, MachTech has been engaged in the R&D, manufacturing, installation, commissioning, training, sales, and after-sales service of intelligent batching systems. As of 2019, we hold 45 patents, 32 software copyrights, and 5 independent trademarks. We are certified under ISO9001:2015 (quality management), ISO14001:2015 (environmental management), and SGS-CE international safety standards.

MachTech is a council member of the National Rubber and Plastic Machinery Information Center, China Rubber Industry Association, China Friction and Seal Association, and China Warehousing and Transportation Association. By the end of 2019, we had delivered 1,470 intelligent automatic batching systems and 77 MES systems to 506 domestic and international clients.

Domestic market share: Over 75% of rubber products, 80% of conveyor belts, 90% of railway-use rubber, 70% of engineering rubber, 95% of plastic runways, and 75% of cable polymer materials. Our market spans more than 20 provinces and cities, and we export to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea, and other countries.

MachTech is a trusted supplier for Belt and Road Initiative projects, including the China-Laos Railway and Yawan Railway track conveyor lines. We also pioneered the first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line for railway freight carriages in China.