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High speed mixer batching system for plastic pvc cable pelletizing

High speed mixer batching system for plastic pvc cable pelletizing

Brand Name: MACHTECH
Detail Information
Place of Origin:
China
Certification:
ISO CE
Capacity:
Depends On The Specific System And Customer Needs
Control System:
PLC
Installation:
On-site Installation By Professional Technicians
Safety Features:
Emergency Stop Button, Safety Interlock System
Material:
Stainless Steel
Operation Mode:
Automatic
Power Source:
Electricity
Product Type:
Industrial Equipment
Loading Method:
Pneumatic Or Mechanical
Maintenance:
Regular Maintenance Required For Optimal Performance
Unloading Method:
Gravity Or Pneumatic
Application:
Unloading Raw Materials From Trucks Or Containers
Conveying Distance:
Customizable
Conveying Speed:
Adjustable
Dust Collection System:
Included
Installation Method:
Fixed On Ground
Unloading Mode:
Automatic
Power Supply:
380V/50Hz
Conveying Method:
Pneumatic
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Product Description
Introduction

Primarily utilized in PVC cable granulation production lines, this system facilitates fully automated batching of powders and oils. It integrates an unpacking unit, powder and oil storage systems, a pneumatic conveying network, precision metering equipment, and a centralized control platform to ensure accurate and efficient operation.

Solution Features
Moisture-Controlled Powder Storage

Advanced storage design prevents moisture absorption, ensuring consistent material quality.

Efficient Pneumatic Conveying

Double-layer pipe configuration enables uninterrupted material flow and eliminates clogging.

Comprehensive Process Traceability

Full tracking and documentation of material handling and production processes for quality assurance.

High-Precision Batching

Accurate dosing of powders and additives to maintain strict production standards.

Error Prevention and Safety Features

Integrated misfeeding safeguards and fail-safe mechanisms enhance operational reliability.

Simplified Maintenance and Serviceability

Engineered for easy cleaning, inspection, and repair to minimize downtime.

Application Industries
  • Wire & Cable
  • Engineering Plastics
  • Modified Plastics
  • Biodegradable/Degradable Plastics
  • Polymer Materials
  • PVC Flooring
  • Auxiliary
Supporting Systems
  • Unpacking & Feeding System

    Automated handling and precise feeding of raw materials to ensure operational efficiency.

  • Pneumatic Conveying System

    Advanced, clog-free material transfer system for uninterrupted production.

  • Metering & Dosing System

    High-precision dosing technology to maintain consistent product quality.

  • Dust Collection System

    Efficient dust extraction to uphold clean production standards and workplace safety.

  • Storage & Arch-Breaking System

    Reliable storage solutions with anti-bridging design for smooth material flow.

  • Intelligent Control System

    Centralized automation platform providing process monitoring, control, and full traceability.

QA: Why use this system?

This system is inspired by advanced Japanese and German technologies and introduced by our company. Our R&D team has independently developed the Smart High-Precision Chemical Batching System, designed for accurate dosing and batching of granular, powder, and flake materials. It is widely used in industries suchs as rubber, cable polymers, silicone, friction materials, plastics, and pigments.

The system supports multiple feeding methods, including electromagnetic vibrators, single or double screw feeders, belt conveyors, self-cleaning screw feeders, vibrating screw feeders, and continuous stepless speed-controlled smart devices. Multiple electronic scales operate independently to meet diverse user requirements, enabling automatic control and management of the material weighing and batching process while ensuring consistent and precise batching accuracy. The system also features comprehensive environmental protection measures and fully automated bag-making and material-handling equipment.

QA: What is our purpose of service?

At MachTech, we adhere to a customer-centric approach, guided by the philosophy of “Integrity, Win-Win, and Innovation." Our mission is to deliver high-quality products and ensure customer satisfaction by providing cost-effective technical solutions.

Our product series combines standard and customized designs to meet diverse needs. With a robust technical management system, quality assurance, and customer service framework, the overall product quality and service reach international standards.

QA: Why choose us?

Founded in 1996, MachTech specializes in providing Industry 4.0 solutions, integrating software and equipment for manufacturing enterprises. We are a national high-tech enterprise developing and producing intelligent, eco-friendly automatic batching systems, 3D intelligent warehouses, smart logistics systems, information management software, and green equipment.

Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, MachTech employs a professional team of 220 skilled and innovative professionals, including over 80 technical experts in R&D and design. We operate two production bases in Tianjin Baodi and Zhuozhou, with five offices across Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.

Over the years, MachTech has been engaged in the R&D, manufacturing, installation, commissioning, training, sales, and after-sales service of intelligent batching systems. As of 2019, we hold 45 patents, 32 software copyrights, and 5 independent trademarks. We are certified under ISO9001:2015 (quality management), ISO14001:2015 (environmental management), and SGS-CE international safety standards.

MachTech is a council member of the National Rubber and Plastic Machinery Information Center, China Rubber Industry Association, China Friction and Seal Association, and China Warehousing and Transportation Association. By the end of 2019, we had delivered 1,470 intelligent automatic batching systems and 77 MES systems to 506 domestic and international clients.

Domestic market share: Over 75% of rubber products, 80% of conveyor belts, 90% of railway-use rubber, 70% of engineering rubber, 95% of plastic runways, and 75% of cable polymer materials. Our market spans more than 20 provinces and cities, and we export to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea, and other countries.

MachTech is a trusted supplier for Belt and Road Initiative projects, including the China-Laos Railway and Yawan Railway track conveyor lines. We also pioneered the first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line for railway freight carriages in China.