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PLC Control Carbon Black Weighing System Batching Machine for Rubber Industry

PLC Control Carbon Black Weighing System Batching Machine for Rubber Industry

Brand Name: MACHTECH
Price: US$200,000.00 - 450,000.00
Payment Terms: MoneyGram,Western Union,T/T,D/P,D/A,L/C
Detail Information
Place of Origin:
China
Certification:
ISO, CE
Structure:
Chemical Weighing
Type:
Customized
Capacity:
Depends On The Specific System And Customer Needs
Control System:
PLC
Installation:
On-site Installation By Professional Technicians
Safety Features:
Emergency Stop Button, Safety Interlock System
Material:
Stainless Steel
Operation Mode:
Automatic
Power Source:
Electricity
Product Type:
Industrial Equipment
Loading Method:
Pneumatic Or Mechanical
Maintenance:
Regular Maintenance Required For Optimal Performance
Unloading Method:
Gravity Or Pneumatic
Application:
Unloading Raw Materials From Trucks Or Containers
Conveying Distance:
Customizable
Conveying Speed:
Adjustable
Dust Collection System:
Included
Installation Method:
Fixed On Ground
Unloading Mode:
Automatic
Power Supply:
380V/50Hz
Conveying Method:
Pneumatic
Packaging Details:
Standard Seaworthy Packaging
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Product Description
PLC Control System Carbon Black Weighing System Automatic Batching Machine
Product Attributes
Attribute Value
Structure Chemical Weighing
Type Customized
Product Description

The PLC Control System Carbon Black Weighing System Automatic Batching Machine provides comprehensive management and control of the entire mixing process with advanced features including:

  • Raw material Management
  • Production Schedule Management
  • Production Recipe Management
  • Mixing Optimization Function
  • Data Report Management
  • Dynamic Real Time Monitoring
  • Quality Tracing Function
  • System Alarm Prompting Function
  • Fault Diagnosis Analysis
  • Remote Monitoring Function
Main Technical Parameters
Carbon black scale - weighing range 30/50/200/200 Kgs
Oil scale - weighing range 10/20/30/40/50 Kgs
Rubber scale - weighing range 100/150/200/300/400 Kgs
Powder scale weighing accuracy Static ≤ ±0.1% F.S, dynamic ≤ ±0.2% F.S.
Weighing cycle time ≤90-120s/batch
Carbon black - pneumatic conveying capacity 3-15t/h
Oil injection pressure 2-6 Mpa
Oil conveying temperature 0-85ºC
Processing oil injection, carbon black and major ingredients discharging cycle time ≤20s
Dust contents in tail air after dust removal system ≤8mg/m³
System equipment noise <75dB
Installed capacity 50-100kW/set
Key Features
Whole mixing process management and control, monitoring, recording, realized remote monitoring and after-sales support, improved management level.
By the integral calculation and logic control of parameters of time, temperature, energy, rotation speed and pressure etc, an optimized rubber mixing is realized.
Using high resolution sensors and weighing display instruments, the weighing accuracy is very high.
All key elements and components are imported or from joint venture company famous products, with stability and reliability realized.
Open Chinese-English interface, enables the functions of multi-area display, monitoring and control for the system running process, easy and simple operation.
The field bus working system (i.e. setup of PLC substations) gives lower energy consumption.
Automatically tests the running conditions, gives out alarm location and prompts solutions as abnormalities occur, facilitating maintenance and service, there are safety interlocking measures ensuring safety and security.
Optimized dust removal and recovery system design, makes good environment free of dust flying and leakage and free of raw material waste.
Within the system, its mixing engineering information managing system integrates the most modern information technology with the production management and the mixing process.
For different structures of factory buildings (3,4-story buildings) and process layout, a system design is made with flexible solution.
System Benefits

This system is based on advanced technologies from Germany and Britain, developed by our R&D department to include conveying, storage, weighing, batching and feeding systems for various materials (powders, pellets, bulk materials, liquids) used in rubber, cable polymer materials, silicone, friction materials, plastics and other industries.

The system is compatible with various types of mixers (Banbury, kneader, high-speed) and consists of five main sections: Powder, Oil, Bulk material, Dust removal, and fully control system. The full-process management and control system combines the latest information technology with production and process management, integrating production process control, production plan management, material management, and quality tracking management to achieve true integration of management and control.

After years of continuous technological innovation and improvement, the system has been widely used domestically and internationally, improving management levels, product quality, and maintaining product stability.